大气与环境光学学报 ›› 2020, Vol. 15 ›› Issue (4): 314-320.

• 光电技术 • 上一篇    

基于机器视觉的高速线材椭圆度测量 系统的设计

孔伟1, 刘纯红2∗, 吴海滨1, 陈新兵1, 葛军成1, 高宗保1, 陈鸿旭3   

  1. 1 安徽大学物理与材料科学学院, 安徽合肥230601; 2 合肥师范学院物理与材料工程学院, 安徽合肥230601; 3 马钢(集团) 控股有限公司, 安徽马鞍山243003
  • 出版日期:2020-07-28 发布日期:2020-07-23

Design of Ovality Measurement System of High Speed Wire Rod Based on Machine Vision

KONG Wei1, LIU Chunhong2∗, WU Haibin1, CHEN Xinbing1, GE Junchen1,GAO Zongbao1, Chen Hongxu2   

  1. 1 Physics and Material Science School of Anhui University, Hefei 230601; 2 The School of Physics and Materials Engineering of Hefei Normal University, Hefei 230601; 3 Magang (Group) Holding Company Ltd, Maanshan 243003
  • Published:2020-07-28 Online:2020-07-23

摘要: 设计了一种在实验室环境下模拟工业现场高速线材椭圆度监测系统, 利用三相机测量的方式, 实现了线材椭 圆度的非接触式测量。首先选取双侧远心镜头、准直光源、高速面阵CCD 工业相机对线材实时图像进行采集, 并对 相机进行标定与畸变矫正; 随后对三路相机采集到的实时图像依次预处理, 提出了一种自适应Ψ 值运动模糊图像恢复 方法; 最后通过霍夫变换检测到的两条直线上点分别计算出三路相机测得的线材直径, 并利用直径计算出线材椭圆 度。研究结果表明, 在实验室条件下该系统的测量精度达到了实际工业生产中所需的精度, 有望在高线生产线上投入 使用。

关键词: 双侧远心镜头, 霍夫变换, 椭圆度, 运动模糊, 面阵CCD

Abstract: A non-contact measurement system of wire ellipticity, where three cameras are used, is designed in the laboratory environment, which can be used to simulate the high-speed wire ellipticity monitoring in the industrial field. First, the real-time images of wire rod are collected by using bilateral telecentric lens, collimating light source and high-speed area array CCD industrial camera, and the camera is calibrated and distortion-corrected . Then the real-time images collected by the three cameras are preprocessed in turn, and a method of adaptive Ψ-value motionblur image restoration is proposed. Finally, the wire diameter measured by three cameras is calculated by the points on two lines detected by Hough transform, and then the wire ellipticity is calculated by using the diameter. The results show that the measurement accuracy of the system under the laboratory conditions can meet the accuracy required in the actual industrial production , and it is expected to be put into use in the high-speed wire production line.

Key words: bilateral telecentric lens, Hough transform, ellipticity, motion blur processing, area array CCD

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